Integrated Intelligent Electrical Control Solution for Mixing Lines
A three-layer digital architecture of HopeMixer control + MES execution + AS/RS warehousing, taking the mixing workshop from isolated equipment islands to full data integration.
Application Scenarios
Suitable for tire plants and rubber products plants pursuing workshop digitalization: existing line equipment works in silos, data is recorded manually and quality traceability is difficult; or new projects that want to build a digital workshop in one step.
The solution is planned as a three-layer architecture — "equipment control layer, shop-floor execution layer, plant coordination layer" — and can be implemented as a whole or started from any layer.
Solution Configuration
Three-layer architecture:
- Equipment control layer: HopeMixer intelligent control system for mixer feeding (proprietary IP) — recipe management, weighing monitoring, over-tolerance alarms, batch records
- Shop-floor execution layer: mixing MES — scheduling & dispatching, recipe dispatch, QMS inspection, FIFO inventory, traceability reports, production dashboards
- Plant coordination layer: ERP integration + AS/RS automated warehouse + WMS/WCS, automated compound palletizing and first-in-first-out
Implementation path: HopeMixer first (equipment linkage) → MES go-live (data integration) → AS/RS warehouse (logistics automation) — each layer generates value independently.
Solution Value
- Data integration: batching, mixing, QC and warehousing data on one chain — no more information silos
- Batch traceability: full parameters of every batch recorded, quality anomalies located within minutes
- Low-manning operation: automated batching + automated storage + electronic dashboards reduce repetitive roles
- Evidence-based decisions: OEE, yield and energy dashboards keep management informed in real time
- Investment protected: clear phased implementation path, each step delivers value independently
Implementation Process
Solution Design
Tailored system engineering based on site requirements.
Equipment Manufacturing
In-house fabrication with strict quality control.
Installation & Commissioning
On-site installation and full-line commissioning.
Acceptance & Delivery
Performance verification, operator training and handover.
After-sales Maintenance
Responsive spare parts supply and lifelong technical support.