Turnkey Solution for Complete Mixing Lines in Tire Plants
Turnkey delivery of complete mixing lines for passenger car / commercial vehicle tire plants: Mixer Feeding System, weighing, conveying, downstream cooling, environmental protection and intelligent control — planned once, delivered as one package.
Application Scenarios
Applicable to mixing workshop construction for new tire plants or capacity expansion projects, covering multi-recipe parallel production of carcass compounds, tread, sidewall and innerliner for PCR and TBR tires.
We get involved from process design based on the customer's annual capacity target (10k tires/year), rubber structure (natural/synthetic rubber ratio), plant conditions and local environmental standards, delivering the equipment list, workshop layout, utility requirements and investment estimate.
Solution Configuration
The line covers four sections:
1. Upstream Feeding & Batching Section: carbon black pneumatic conveying with monthly/daily storage silos, Mixer Feeding System (carbon black scale 60–300 kg, liquid scale 10–100 kg, rubber scale 60–1000 kg), oil conveying/storage/weighing system, and an intelligent automated small chemicals batching system.
2. Internal Mixer Section: mixer model and capacity recommended by compound type (our own machines or in cooperation with mainstream mixer manufacturers), with rams, temperature control and hydraulic systems.
3. Downstream Sheeting & Cooling Section: open mill / extruder sheeting, batch-off cooler (water + air cooling, VFD speed control), cutting and stacking units.
4. Environmental & Intelligent Control Package: workshop bag dust collection, VOCs treatment (RCO/RTO + zeolite rotor concentrator), HopeMixer intelligent control + MES manufacturing execution system.
Delivery process: process design → manufacturing & factory acceptance → ocean logistics → on-site installation & commissioning → trial production acceptance → handover training & warranty service.
Solution Value
- Single-point responsibility: unified interfaces across process, equipment, electrical control and environmental systems — no finger-pointing between vendors
- Line-wide cycle matching: batching cycle ≤120 s/batch, precisely synchronized with the mixer discharge cycle
- Stable quality: Class III weighing accuracy + batch traceability keeps additive dosing errors under control
- Green compliance: RCO/RTO exhaust treatment and dust collection designed in sync — pass environmental acceptance the first time
- Controlled investment: direct supply from China's manufacturing system, internationally competitive line pricing
Implementation Process
Solution Design
Tailored system engineering based on site requirements.
Equipment Manufacturing
In-house fabrication with strict quality control.
Installation & Commissioning
On-site installation and full-line commissioning.
Acceptance & Delivery
Performance verification, operator training and handover.
After-sales Maintenance
Responsive spare parts supply and lifelong technical support.